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Electronics Manufacturing

From Prototyping to full-scale production & long-term product support, you can trust us to take your complex and safety-critical product to market.

Trusted by OEM & Tier 1 aerospace leaders.
  • PCB Assembly & Box Builds
  • Prototyping & Low-to-Mid Volume Production
  • Functional & Environmental Testing
  • Full Traceability & Documentation
  • Standards-Compliant Manufacturing
  • ESS Testing
  • FAA Part 145 Equivalent Repair Station
  • Obsolescence Management

Electronics Manufacturing

From Prototyping to full-scale production & long-term product support, you can trust us to take your complex and safety-critical product to market.

Trusted by OEM & Tier 1 aerospace leaders.
  • PCB Assembly & Box Builds
  • Prototyping & Low-to-Mid Volume Production
  • Functional & Environmental Testing
  • Full Traceability & Documentation
  • Standards-Compliant Manufacturing
  • ESS Testing
  • FAA Part 145 Equivalent Repair Station
  • Obsolescence Management

Solutions

Electronics Manufacturing

How We Can Help

Aversan delivers electronics that meet the stringent requirements of certifiable aerospace, defense, and space programs.

Your Challenges

Short production runs. Complex specifications. Zero tolerance for error. Building electronics for certifiable environments demands more than assembly – it requires rigorous processes, full component traceability, and testing aligned with certification standards.

Our Solution

At Aversan, electronics manufacturing goes beyond assembly. We combine NPI support, full traceability, and certification-aligned production with advanced testing and lifecycle services. From managing obsolescence to providing repair and long-term product support, we ensure your electronics remain reliable, compliant, and mission ready.

Our Capabilities

Complex Electronics Production Services

Standards-Compliant Manufacturing

With manufacturing processes tailored for safety-critical environments, every product is built under audited processes aligned with aviation and defense regulations.

What We Deliver:

  • Manufacturing aligned to IPC-A-610, IPC-A-620, and IPC J-STD-001
  • Transport Canada AMO-certified repair capability
  • DFM, DFT, DFA reviews
  • Root Cause Corrective Action (RCCA) and change procedures
  • Complete production travelers and routers
  • First Article Inspection (FAI) reports
  • Lot, revision, and serial number tracking
  • Failure analysis and rework documentation

PCB Assembly & Box Builds

Aversan delivers high-quality, customized PCB design and production solutions for various sectors. We support SMT, through-hole, flex-rigid PCBs, CNC machining, and conformal coating, alongside cable and panel integration.

What We Deliver:

  • High quality PCB/CCA production for safety-critical and high-reliability applications
  • Cadence Allegro, Mentor Graphics Pads, Altium, and Cadence OrCAD (schematic design)
  • Ability to adapt to any new tools required for the project based on customer preference
  • DFF using Siemens PCB Flow-offer
  • DFA/DFT using Test Way

Prototyping & Low-to-Mid Volume Production

Whether you’re validating a design or building the first 100 units, we support iterative builds during testing, cert planning, and early product rollouts.

What We Deliver:

  • Green/Blue/Red Label prototype builds
  • Design for Manufacturability (DFM), Test (DFT), and Cost (DFC)
  • FAI and pre-production documentation (APQP, PPAP)
  • Rapid prototyping with repeatable scaling

Functional & Environmental Testing

We develop custom CCA and LRU-level ATEs to validate performance and compliance in safety-critical environments. Testing is carried out to industry standards or tailored to your requirements, with full traceability and documentation.

What We Deliver:

  • Functional, boundary scan, in-circuit, and flying probe testing
  • Environmental qualification (DO-160G, MIL-STD-810, MIL-STD-461)
  • ESS, HALT, and HASS testing
  • Integrated test reports and coverage documentation
Standards-Compliant Manufacturing

With manufacturing processes tailored for safety-critical environments. Every product is built under audited processes aligned with aviation and defense regulations.

What We Deliver:
  • Manufacturing aligned to IPC-A-610, IPC-A-620, and IPC J-STD-001
  • Transport Canada AMO-certified repair capability
  • DFM, DFT, DFA reviews
  • Root Cause Corrective Action (RCCA) and change control procedures
  • Complete production travelers and routers
  • First Article Inspection (FAI) reports
  • Lot, revision, and serial number tracking
  • Failure analysis and rework documentation
PCB Assembly & Box Builds

Aversan delivers high-quality, customized PCB design and production solutions for various sectors. We support SMT, through-hole, flex-rigid PCBs, CNC machining, and conformal coating, alongside cable and panel integration.

What We Deliver:
  • High quality PCB/CCA production for safety-critical and high-reliability applications
  • Proficient in Cadence Allegro, Mentor Graphics Pads, Altium, and Cadence OrCAD (schematic design)
  • Ability to adapt to any new tools required for the project based on customer preference
  • DFF using Siemens PCB Flow-Offer
  • DFA/DFT using Test Way
Prototyping & Low-to-Mid Volume Production

Whether you're validating a design or building the first 100 units, we support iterative builds during testing, cert planning, and early product rollouts.

What We Deliver:
  • Green/Blue/Red Label prototype builds
  • Design for Manufacturability (DFM), Test (DFT), and Cost (DFC)
  • FAI and pre-production documentation (APQP, PPAP)
  • Rapid prototyping with repeatable scaling
Functional & Environmental Testing

All systems undergo testing aligned with industry standards or your custom test plan.

What We Deliver:
  • Functional, boundary scan, in-circuit, and flying probe testing
  • Environmental qualification (DO-160G, MIL-STD-810/461)
  • ESS, HALT, and HASS testing
  • Integrated test reports and coverage documentation

Aversan Solutions

Build Certifiable Avionics Systems with Confidence

PCB Assembly & Box Builds
Electronics Manufacturing
PCB Assembly & Box Builds

Aversan delivers high-quality, customized PCB design solutions for various sectors. We support SMT, through-hole, flex-rigid PCBs, CNC machining, and conformal coating, alongside cable and panel integration.

What We Deliver:
  • Proficient in Cadence Allegro, Mentor Graphics Pads, Altium, and Cadence OrCAD (schematic design).
  • Ability to adapt to any new tools required for the project based on customer preference.
  • DFF using Siemens PCB Flow-Offer
  • DFA/DFT using Test Way
Electronics Manufacturing
Prototyping & Low-to-Mid Volume Production

Whether you're validating a design or building the first 100 units, we support iterative builds during testing, cert planning, and early product rollouts.

What We Deliver:
  • Green/Blue/Red Label prototype builds
  • Design for Manufacturability (DFM), Test (DFT), and Cost (DFC)
  • FAI and pre-production documentation (APQP, PPAP)
  • Rapid prototyping with repeatable scaling
Electronics Manufacturing
Electronics Manufacturing
Functional & Environmental Testing

All systems undergo testing aligned with industry standards or your custom test plan.

What We Deliver:
  • Functional, boundary scan, in-circuit, and flying probe testing
  • Environmental qualification (DO-160G, MIL-STD-810/461)
  • ESS, HALT, and HASS testing
  • Integrated test reports and coverage documentation
Electronics Manufacturing
Full Traceability & Documentation

From component sourcing to final delivery, Aversan tracks every step.

What We Deliver:
  • Complete production travelers and routers
  • First Article Inspection (FAI) reports
  • Lot, revision, and serial number tracking
  • Failure analysis and rework documentation
  • Failure analysis and rework documentation
Electronics Manufacturing
Standards-Compliant Manufacturing

Certified to build for safety-critical environments. Every product is built under audited processes aligned with aviation and defence regulations.

What We Deliver:
  • Manufacturing aligned to ISO 9001, AS9100D, RoHS, IPC-A-610
  • Transport Canada AMO-certified repair capability
  • DFM, DFT, DFA reviews
  • Root Cause Corrective Action (RCCA) and change control procedures

Need Reliable, Aerospace-Grade Production? Connect with Our Manufacturing Team.

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